The synergy, integration and flexibility of the modern production industry require the logistics system in the factory to be highly intelligent. As one of the automated handling tools for in-plant logistics, intelligent AGV has become the focus of more and more users in terms of its guiding method, material handling for different operations, and safety performance.
With the use of fork-and-fetch AGVs, there is a wide range of needs for heavy-duty and high-lift scenarios, and laser heavy-load high-lift AGVs are one of Jingyuan Electromechanical's models for large-volume, large-load, high-lift material handling. This type of AGV The lifting height is more than 8 meters, and the handling load covers 100KG-4000KG. It has been successfully used in many industries. The two AGVs FX30 and FX40 are currently the two most popular laser heavy-duty high-lift AGVs in the industry, and they are also the two products that Xiaobian wants to share with you today.
Lightweight, stable and reliable
The FX30 and FX40 use laser navigation. The laser scanner determines the position by continuously calculating the angle obtained from the rotating laser beam and the fixed reflector, and navigates according to the travel path of the predetermined program. It has the function of precise positioning and realizes unmanned material handling. The design of AGV can be described as ingenuity: AGV is integrally designed without manual forklift transformation, and is designed and selected according to the size, structure, and bearing center of gravity of pallets or tooling trolleys; it can adapt to trays, paper rolls, containers, wines in all industries Handling, stacking, and storage management of barrels or specific loads; the use of AGV-specific drive steering wheels is superior to AGVs transformed by manual forklifts in terms of stability, positioning accuracy, and response speed. Its positioning accuracy can reach ±5mm, so for heavy load and high lifting scenarios, AGV also shows the characteristics of light lifting, stable and reliable.
Application case of FX30 in a factory
The project has a load of 3.5 tons, a lift of 6 meters, and a walking speed of 1.5 meters per second. The AGV organically combines the inbound, outbound, storage, and cargo space management of goods, replacing 3 stackers and conveyor lines for inbound and outbound storage. Users save more than 3 million yuan in costs.
Flexible, efficient and fast
Application case of FX40 in a factory
AGVs with heavy loads generally have high requirements on the wheel train, which must not only meet the bearing capacity and driving force, but also cannot cause damage to the ground. According to the situation of different projects, AGV is customized design, and the wheels equipped will be different, which can effectively reduce the problem of ground pressure, so that the walking of AGV is not affected by the weight of the goods, and the transportation of products can be easily completed.
This fork-type AGV has a lifting height of more than 6.5 meters and a load of 500KG-4000KG. It is designed with dual drives and dual steering, and has very flexible maneuverability. The forward and backward speed exceeds 1.5 meters per second. The angle moves laterally; this type of AGV fork arm can extend forward by 1.2 meters, which is especially suitable for narrow space scenarios. Two AGVs in the same roadway can pick and place goods without affecting each other's walking, and the efficiency is greatly improved. At the same time, the spacing of the fork arms can be automatically adjusted according to different goods, and the horizontal angle of the fork arms can be automatically adjusted by ±2.5°.
Application of FX40 in a factory
Satisfy high-level storage and improve space utilization
Application case of FX30 in a factory
Taking advantage of the high lift of AGV, it is possible to maximize the use of storage space and store more goods; for example, the project implemented by our company in Qingdao and Thailand, the AGV lifting height of this project exceeds 8 meters, the load is 3 tons, and the running speed is 1.5 meters. per second, the walking positioning accuracy is ±5mm; the AGV system is connected to the MES, and the AGV automatically moves the goods in and out of the warehouse; the AGV system has WCS, and the warehouse management and warehouse inventory are automatically completed by the system; at present, the system has been safe, reliable and stable. In 6 years, the benefits created for users are also very obvious:
Storage capacity increased by 43%
Compared with the original manual forklift, the picking and placing error is large, and it can only store 7 layers. The AGV has high picking and placing accuracy and small layer spacing. The same height storage space can be placed on 10 layers, and the storage space is increased from 2408 to 3440.
Intelligent warehouse management
Compared with the original manual inventory, which is time-consuming, labor-intensive and error-prone, the AGV system automatically performs cargo location management, warehouse management, and inventory, which can be dynamically updated in real time.
Reduce labor and save costs
Reduce three shifts of forklift operators, warehouse inventory personnel, and high-lift hydraulic trucks.
Increased security
Completely solve the risk of large errors in the original manual fork, falling of goods, injury to people and damage to goods.
Application site of laser heavy-duty high-lift AGV
All-round protection detection, security intelligence
There are often people working around the AGV working environment, and safety has always been a topic of great concern to users. A good AGV should not only meet the logistics handling function of its project, but also avoid possible human risk problems. Our AGV design and manufacture follow strict industry safety regulations to ensure the safety of personnel and goods. AGV achieves all-round, three-dimensional safety inspection and protection; including laser safety inspection, contact safety edge, 3D area inspection, etc., up to 10 species, embodied in:
◆ Front and back 360° range laser safety detection: detection distance is 3 meters, warning, deceleration, stop range can be set, and 32 different areas can be automatically switched.
◆Safety touch on both sides: double protection with laser safety detection.
◆Front 3D visual inspection: It can detect artificial forklift arms, cranes, etc. above the front of the AGV.
◆Emergency stop buttons and warning lights on the front and sides of the vehicle body.
◆Safe area boundary lights.
◆Laser and contact double detection at the front end of the fork arm.
◆Double detection of laser and contact type at the front end of support legs.
◆Pallet goods fork in-position detection.
◆Read pallet barcode or RFID: AGV automatically identifies the specification and model of the cargo space before picking it up.
◆Regional Identification System: Detect cargo location and shelf status.
More application sites of heavy-duty high-lift AGVs
The continuous expansion of market demand has promoted the iterative upgrade of enterprise logistics planning. As a professional manufacturer with 17 years of experience in the AGV industry, Jingyuan relies on rich experience and product technical advantages to provide feasible solutions according to different project scenarios and user needs. It provides unlimited possibilities for enterprises to build a smart logistics warehousing system.
